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Inline high shear Emulsifier

In-line emulsifier is a device that efficiently, quickly and uniformly enter one phase or multiple phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, the phases are incompatible with each other. When external energy is input, the two materials recombine into a homogeneous phase.

Inline high shear Emulsifier

In-line emulsifier is a device that efficiently, quickly and uniformly enter one phase or multiple phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, the phases are incompatible with each other. When external energy is input, the two materials recombine into a homogeneous phase.

Inline high shear Emulsifier

he HSGDL1000 series pipeline emulsifier is an equipment that efficiently, quickly and uniformly enters one phase or multiple phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, the phases are incompatible with each other. When external energy is input, the two materials recombine into a homogeneous phase. The horizontal pipeline single-stage emulsification pump has strong kinetic energy due to the high tangential speed and high-frequency mechanical effect produced by the high-speed rotation of the rotor, so that the material is subjected to strong mechanical and hydraulic shear and centrifugation in the narrow gap between the stator and the rotor.

The combined effects of squeezing, liquid layer friction, impact tearing and turbulence form suspension (solid/liquid), emulsion (liquid/liquid) and foam (gas/liquid). Horizontal pipeline type single-stage emulsifier so that the immiscible solid phase, liquid phase, and gas phase are dispersed and emulsified instantly and evenly and finely under the combined action of the corresponding cooking process and appropriate amount of additives. After the cycle of high-frequency emulsification pump, the final Obtain stable and high-quality products.

 Inline high shear Emulsifier


The different working heads (stator + rotor) of the pipeline emulsifier are suitable for different process and fluidics requirements.

Inline high shear Emulsifier

In-line emulsifiers of various specifications all work at the same rotor speed. Provide all protective motors, including explosion-proof motors. The maximum working pressure is 16bar, and the maximum average working temperature is 120°C. When processing high-viscosity materials, a pre-pump is provided. HSGDL1000 series pipeline emulsifier has self-cleaning function. Comply with CIP/SIP requirements, no dead ends, and extremely high surface quality.


Model

Processing capacityH2O

Speed

Motor power

Import and export size

l/h

rpm

kW


HSGDL 1000/5

3000

3,000

5.5

DN40  /  DN32

HSGDL 1000/10

8000

3,000

7.5

DN40  /  DN32

HSGDL 1000/20

20000

3,000

22

DN65  /  DN50

HSGDL 1000/30

40000

1,500

45

DN125/  DN100

HSGDL 1000/40

65000

1,500

75

DN150/  DN125

HSGDL 1000/50

125000

1,500

160

DN200/  DN150

Application of pipeline emulsifier

1 Fine chemicals: pigments, dyes, coatings, paints, resins, inks, pastes, flame retardants, adhesives, surfactants, defoamers, surfactants, carbon black dispersion, titanium dioxide, nanomaterial dispersion

2 Petrochemical industry: lubricating oil, water-in-oil, water-in-oil, diesel emulsification, catalyst

3 Pesticides and fertilizers: chemical fertilizers, herbicides, fungicides, plant hormones, compound fertilizers

4 Biomedicine: Cytoplasmic Serum Vaccine Protein Dispersant Antibiotic Vaccine Injection Ointment Capsule Microsphere

5 Daily chemicals: skin cream, skin cream, detergent, hairdressing supplies, toothpaste, daily fragrance, facial cleanser, shower gel, shampoo

6 Food industry: food additives, flavors, spices, juice, jam, ice cream, dairy products, chocolate, non-dairy creamer

7 Paper industry: pulp, adhesive, rosin dispersion, filler additives, resin emulsification, paraffin emulsification

8 Environmental protection: sewage treatment, upgrading, recycling and utilization of organic fluorine wastewater

9 Others: papermaking, ceramic glaze rust remover, talc, spandex, acrylic

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