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In-line three-stage high-shear emulsifier

The pipeline high-shear dispersing emulsifier is a process of efficiently, quickly and uniformly injecting one phase or multiple phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid).

In-line three-stage high-shear emulsifier

 

   The pipeline high-shear dispersing emulsifier is a process of efficiently, quickly and uniformly injecting one phase or multiple phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid).  

 

The pipeline high-shear dispersing emulsifier is a process of efficiently, quickly and uniformly injecting one phase or multiple phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, the phases are incompatible with each other. When external energy is input, the two materials recombine into a homogeneous phase. Due to the strong kinetic energy brought by the high tangential speed and high-frequency mechanical effect of the high-speed rotation of the rotor, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, and impact in the narrow gap between the stator and the rotor. The combined effect of tearing and turbulence forms suspension (solid/liquid), emulsion (liquid/liquid) and foam (gas/liquid). In this way, the immiscible solid phase, liquid phase, and gas phase are dispersed and emulsified instantly, uniformly and finely under the combined action of the corresponding mature technology and appropriate amount of additives. After high-frequency cyclic reciprocation, stable and high-quality products are finally obtained.

 

  The pipeline type three-stage high-shear dispersing emulsifier is mainly used to process a large number of emulsions and generate Superfine suspoemulsion. Since three working heads (rotor and stator) are used for processing at the same time, a very narrow particle size distribution can be obtained, and smaller droplets and particles can be obtained, so the stability of the resulting mixture is better. The dispersing head is easy to replace and suitable for a variety of different applications. Different machines have the same speed and shear rate, which is convenient for scale expansion. It meets the clean standards of CIP and SIP, so it is especially suitable for food and medicine production.

Equipment grade:   chemical grade, sanitary I grade, sanitary II grade, aseptic grade

Motor form:   ordinary motor, frequency conversion speed control motor, explosion-proof   motor

Power selection:   380V/50HZ, 440V/50HZ

Material of   emulsifier: SUS304, SUS316L, SUS316Ti

Surface treatment   of emulsifier: polishing, wear-resistant treatment

Import and export   connection form: flange, screw, clamp

Optional container for emulsifier:   this equipment is suitable for containers of various sizes

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Mainly application:   cream; cosmetics; toothpaste; fruit juices; detergents; pastes; nano materials;   polymer emulsions; vaccines; fat emulsions; medicinal emulsions; ointments;   drug coatings; serums; antibiotics; emulsified diesel; coal water slurry ;   Coal to oil

 

Parameters:

REACTOR

Capacity

(L/H)

Speed

(rpm)

Line speed

(m/S)

Power

(KW)

Inlet/Out Diameter

HSGR 2000/4

300-1,000

9,000

23

2.2

DN25 / DN15

HSGR 2000/5

3,000

6,000

23

7.5

DN40 / DN32

HSGR 2000/10

10,000

4,200

23

22

DN50 /DN 50

HSGR 2000/20

20,000

3,000

23

37

DN80 /DN 65

HSGR 2000/30

40,000

1,500

23

55

DN150 /DN 125

HSGR 2000/40

70,000

1,500

23

95

DN150 / DN125

HSGR 2000/50

125,000

1,100

23

160

DN200 / DN150

The HSGR2000 series inline high-shear dispersing emulsifier has very high shear speed and shear force, and the particle size is about 0.2-2 microns to ensure the stability of high-speed dispersion and emulsification. The equipment can be applied to various dispersion and emulsification processes, and can also be used to produce homogeneous mixing of emulsions, suspensions and colloids. The high shear dispersing emulsifier's shear force generated by the stator/rotor system increases the solute transfer speed, thereby accelerating the decomposition of single molecules and macromolecular media.


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